TEO-540-C1A Illustrated Parts Catalog Rev 5
DOCUMENT PART NO. PC-TEO-540-C1A REV 5
Service Bulletin No. 653
Hartzell Engine Tech (HET) Alert Service Bulletin (ASB) No. 098
Special Service Publication No. SSP-122 Rev. 1
Field Service Tool User Manual & Troubleshooting Guide
Service Instruction No. 1472
Removal of preservative oil from engine
SI 1577 Questionnaire
Service Instruction No. 1577A
INTAKE VALVE IN-SERVICE DATA
Service Instruction No. 1324D
CRANKSHAFT OIL SEALS
Service Bulletin No. 649
INSTALLATION OF CORRECT ELECTRONIC IGNITION SYSTEM (EIS)
Service Instruction No. 1443 S
APPROVED SLICK MAGNETOS AND LYCOMING ELECTRONIC IGNITION SYSTEM (EIS) ON LYCOMING ENGINES
Service Bulletin No. 628A
REPRINT OF HARTZELL ENGINE TECHNOLOGIES’ (HET) ALERT SERVICE BULLETIN (ASB) 076
Service Bulletin No. 651
INSPECTION FOR ROTATOR CAPS ON INTAKE VALVES
Service Instruction No. 1583
Front Expansion Plug Replacement
Service Bulletin No. 646A
T-Bolt Clamp Inspection
Service Instruction No. 1533E
Approved Rotary Vane Fuel Pumps
Service Bulletin No. 648B
Wastegate Solenoid Valve Inspection and Cleaning
Service Letter No. L289
Valve Spring Part Numbers
Special Service Publication No. SSP-112-13
INDEX OF SERVICE BULLETINS, SERVICE INSTRUCTIONS AND SERVICE LETTERS
Service Instruction No. 1587
Reprint of AVStar Service Information Letter No. AFS-SIL-03
Service Instruction No. 1586
Oil Filter Base Bypass Spring Replacement
Service Letter No. L288
Alternate Bolt Locking of Wastegate Solenoid Valve
Service Bulletin No. 647
Incorrect Markings on Service Tool# ST-310
Service Instruction No. 1582 A
Fuel Injector Replacement
Service Instruction No. 1573 E
Lycoming TEO-540 Engine Series Approved Engine Configurations
TEO-540-C1A Engine Installation & Operations Manual
DOCUMENT PART NO. IOM-TEO-540-C1A REV 4
TEO-540-C1A Engine Maintenance Manual Rev 4
DOCUMENT PART NO. MM-TEO-540-C1A REV 4
Service Instruction No. 1585
Oil Cooler Bypass Valve Assembly Replacement
Service Instruction No. 1532 M
Approved Fuel Injectors, Fuel Manifold Assemblies, and Fuel Nozzle Assemblies for Lycoming Engines
Special Service Publication No. SSP-112-12
INDEX OF SERVICE BULLETINS, SERVICE INSTRUCTIONS AND SERVICE LETTERS
Service Letter No. L114BJ
Reciprocating Engine and Accessory Maintenance Publications
Service Bulletin No. 645
Small End Connecting Rod Bushing Inspection
Service Bulletin No. 643
Crankcase Nut Safety Wire Inspection
Service Letter No. L285
Change in cylinder configuration for O-235-C, -E, and -H Series engines
Service Instruction No. 1037 Y
Approved Pistons, Rings, Cylinders, and Gasket Set Application for Use on Lycoming Aircraft Engines
Service Letter No. L287
Increased Fuel Economy and Improved Manifold Pressure Stability
Service Instruction No. 1280D
Rotator Type Intake Valves
Service Bulletin No. 642A
Incorrect Piston and Ring Combination
SPECIAL SERVICE PUBLICATION NO. 875
Removal and Installation Labor Allowance Guidebook
Service Instruction No. 1569 B
Installation, Operation, and Maintenance of Lycoming Electronic Ignition System (EIS)
Service Letter No. L284
Blemish on Cylinder Barrel
Service Letter No. L283
Alternate Ignition System
YO-233-B2A Maintenance Manual
DOCUMENT PART NO. MM-YO-233
Service Letter No. L282
Australian Fuel Testing
Service Instruction No. 1579
Exhaust System Replacement Components
Service Instruction No. 1577
Intake Valve In-Service Data
Service Instruction No. 1316A
Repair of Oil Cooler By-Pass Valve Seat
Service Instruction No. 1014N
Lubricating Oil Recommendations
Special Service Publication No. SSP-110-2
CERTIFICATED ENGINE LIST
Service Instruction No 1037-W
APPROVED PISTONS, RINGS, AND CYLINDERS FOR USE ON LYCOMING AIRCRAFT ENGINESS
Service Instruction No. 1009 BE
TIME BETWEEN OVERHAUL (TBO) SCHEDULES
IO-390-D Series Engine Illustrated Parts Catalog
DOCUMENT PART NO. PC-IO-390-D
Service Instruction No. 1060 U
PUSH ROD IDENTIFICATION
Service Instruction No. 1154 W
FAA-APPROVED STARTERS AND ALTERNATORS
Special Service Publication No. SSP-1776-5
SERVICE TABLE OF LIMITS AND TORQUE VALUE RECOMMENDATIONS
Service Bulletin No. 369 S
ENGINE INSPECTION AFTER OVERSPEED
Service Instruction No. 1098 Q
PROPELLER FLANGE BUSHING LOCATION
Service Instruction No. 1012 L
COUNTERWEIGHTS AND ROLLERS ON ENGINE MODELS
Service Instruction No. 1042 AH
APPROVED SPARK PLUGS
Service Instruction No. 1070 AB
SPECIFIED FUELS FOR SPARK-IGNITED GASOLINE AIRCRAFT ENGINE MODELS
Service Instruction No. 1575
New Connecting Rod Bushing
IO-390-D Series Engine Maintenance Manual (Principal Manual)
PART NO. MM-IO-390-D SERIES
IO-390-D Engine Installation and Operation Manual
PART NO. IOM-IO-390-D SERIES
Service Bulletin No. 639
Inspection of Rocker Arm, Part Number LW-15014
Service Letter No. 277
Hartzell Engine Technologies and Lycoming Engines Alternator Distribution Agreement
Service Letter No. 279
Lycoming model designation for fuel injectors
Service Letter No. 278
Lycoming Engines' Product Support Hours
Service Instruction No. 1279 D
Oil Sump Baffle Replacement
Service Instruction No. 1415 A
New Turbocharger Mounting Hardware
Service Bulletin No. 637
Reprint of Slick/Champion Aerospace Service Bulletin SB1-19
Service Bulletin No. 622A
Reprint of Slick/Champion Aerospace Service Bulletin SB1-15
Service Instruction No. 1011N
Tappets and Lifters
Service Instruction No. 1498 B
Recommended Engine Procedures for Purge of Vapor During Ground Operations
Service Bulletin No. 634
Cylinder and Head Assembly Serviceable Life
TEO-540-A1A Engine Maintenance Manual
Document Part No. MM-TEO-540-A1A
TEO-540-A1A Engine Installation & Operations Manual
DOCUMENT PART NO. IOM-TEO-540-A1A
Service Instruction No. 1571
Lockplate installation for Induction Housing on TIO-540-AJ1A and IO-540-AC1A5
Service Letter No. 247 J
Shelf Life Requirements
Service Bulletin No. 301 B
Maintenance Procedures and Service Limitations for Valves
Service Instruction No. 1572
Plug Replacement of Vapor Return Fitting on Piper installation of IO-360- B4A
Service Instruction No. 1570 A
Alternate Oil Sump Fitting Configuration for Aerobatic Inverted Oil System
Service Bulletin No. 627 E
Exhaust System Inspection
Service Letter No. 275 A
Warranty Procedure for Exhaust System Replacement Referenced in the most current revision of SB627
HIO-390-A1A Illustrated Parts Catalog
DOCUMENT PART NO. PC-HIO-390-A1A
AEIO-540-L1B5 Parts Catalog
Document Part No. PC-615-9
Service Letter No. 253 C
Warranty Repair of AVStar Fuel Systems, Inc. Fuel Control Products
AEIO-540-L1B5D Parts Catalog
Document Part No. PC-615-7
Supplement No. 7 to Service Bulletin No. 342 G
FUEL LINE (STAINLESS STEEL TUBE ASSY.) AND SUPPORT CLAMP INSPECTION AND INSTALLATION SUPPLEMENT NO. 7
Service Bulletin No. 553
Crankshaft Inspection for Lycoming Six Cylinder Turbocharged Engines
Service Bulletin No. 549
Engine/Crankshaft Inspection
IO-360-B1G6 Parts Catalog
Document Part No. PC-306-13
O-360-C4F & -C4P Parts Catalog
Document Part No. PC-306-8
Service Instruction No. 1241 C
Pre-Oiling Engine Prior to Initial Start
Service Instruction No. 1094 D
Fuel Mixture Leaning Procedures
O-540 (WFC) Parts Catalog
Document Part No. PC-515
Service Bulletin No. 482
Crankshaft Flange Area Cracking
Service Instruction No. 1437
Engine Timing Marks
O-235-P2A Parts Catalog
Document Part No. PC-302-1
O-360-A Parts Catalog
Document Part No. PC-306-1
O-340 Operator's Manual
Document Part No. 60297-3
Service Bulletin No. 183 A
Magneto Timing Discrepancies
Service Instruction No. 1193 A
Inspection in Event of Valve Failure
Service Instruction No. 1514 D
Roller Tappets Part Information Update
Service Bulletin No. 626 A
AVStar Flow Divider (Lycoming Fuel Manifold) Inspection
Service Bulletin No. 633
Oil Level Gage (Dipstick) Replacement
Service Letter No. 272 A
Release of New Silicone Rocker Cover Gaskets
HIO-390-A1A Maintenance Manual
Document Part No. MM-HIO-390-A1A
HIO-390-A1A Installation & Operations Manual
DOCUMENT PART NO. IOM-HIO-A1A
LIO-360-B1G6 Installation and Operation Manual
Document Part No. IOM-LIO-360-B1G6
LIO-360-B1G6 Maintenance Manual
Document Part No. MM-LIO-360-B1G6
Service Bulletin No. 628
Reprint of Hartzell Engine Technologies' Service Bulletin ASB 069
Service Bulletin No. 245 D
Dynamic Counterweight System Detuning
Service Bulletin No. 554
Crankshaft Gear Retaining Bolt Replacement
Supplement No. 1 to Service Bulletin No. 552
Crankshaft Replacement in Lycoming TIO and LTIO-540 Engines Rated at 300 Horsepower and Higher
Service Instruction No. 1505
Cold Weather Starting
Service Bulletin No. 529 B
Reprint of Crane/Lear Romec Service Bulletin No. 101SB020, Rev. 3
Service Letter No. 180 B
Engine Preservation for Active and Stored Aircraft
Service Bulletin No. 545 A
Oil Filler Tube Inspection-Replacement Kit Installation Modification
Service Instruction No. 1504
Cylinder Assembly Replacement on O-235 Engines Operated Under DGAC Authority
Service Letter No. 197 A
Recommendations to Avoid Valve Sticking
Service Instruction No. 1500
Counterweight Roller Change for Robinson Helicopter
Service Instruction No. 1503
Accessory Drive Gear and Shaft Dowel Replacement
Service Instruction No. 1502 A
Installation of Inverted Flow Divider
Service Instruction No. 1304 J
Engine Nameplate Replacement
Service Instruction No. 1191 A
Cylinder Compression
Service Bulletin No. 505 B
Inspection of Crankshaft I.D. for Corrosion
Service Instruction No. 1187 J
Turbocharger Density Controller Adjustment
Service Letter No. 185 B
The Use of Higher Octane Aviation Fuel, 100LL Blue or 100 Green, for Engines Rated for 80/87 Octane Fuel
Service Letter No. 192 B
Spark Plug Fouling
Service Instruction No. 1435
Conversion from Constant Speed to Fixed Pitch Propeller and Vice Versa; Propeller Governor Oil Line Nut and Elbow
Service Instruction No. 1341
Oil Pump Idler Shaft Lubrication
Service Instruction No. 1047 B
Inspection and Reconditioning Procedures for Nitride Hardened Steel Cylinders
Service Letter No. 199
Recommendations Regarding Use of Fuel
Service Letter No. 171
General Aspects of Spectrometric Oil Analysis
Service Bulletin No. 524
Replacement of Oil Pump Impellers Sintered Iron and Aluminum
Service Bulletin No. 547
Connecting Rod Bearing Replacement on TIO-540-AE2A Model Engines
Supplement No. 2 to Service Instruction No. 1029 D
Supplement No. 1 to Service Instruction No. 1029 D
Service Instruction No. 1029 D
Tightening Procedures for Crankcase Thru-Studs and Bolts
Service Bulletin No. 632 B
Identification of Connecting Rods with Non-Conforming Small End Bushings
Service Instruction No. 1285 F
Non-Destructive Testing of Lycoming Engine Parts
LIO-360-B1G6
Document Part No. PC-LIO-360-B1G6
IO-360-P1A Parts Catalog
Document Part No. PC-IO-360-P1A
Service Bulletin No. 630 A
Connecting Rod Bushing Inspection After Cylinder Removal
Service Bulletin No. 401 A
Recommended Guidance After a Lightning Strike
Service Bulletin No. 480 F
Oil Servicing, Metallic Solids Identification After Oil Servicing, and Associated Corrective Action
Service Bulletin No. 552
Crankshaft Replacement in Lycoming TIO and LTIO-540 Engines Rated at 300 Horsepower and Higher
Supplement No. 1 to Service Bulletin No. 549
Engine/Crankshaft Inspection
Supplement No. 1 to Service Bulletin No. 524
Replacement of Oil Pump Impellers Sintered Iron and Aluminum
Service Instruction No. 1425 A
Suggested Maintenance Procedures to Reduce the Possibility of Valve Sticking
O-235 Parts Catalog
Document Part No. PC-302
HO-360-C1A Parts Catalog
Document Part No. PC-306-10
O & LO-360 (76 Series) Parts Catalog
Document Part No. PC-123
O-290-D Parts Catalog
Document Part No. PC-102-1
O-340 Parts Catalog
Document Part No. PC-105
O-360-J2A Parts Catalog
Document Part No. PC-306-11
O-360-A4P Parts Catalog
Document Part No. PC-306-9
GO-480 Parts Catalog
Document Part No. PC-111
O, IO, HO & HIO-360 Parts Catalog
Document Part No. PC-106
VO & TVO-435 (Helicopter) Parts Catalog
Document Part No. PC-110
O, IO & LIO-320 Parts Catalog
Document Part No. PC-103
O-540-A Parts Catalog
Document Part No. PC-115-1
VO-435 & TVO-435 Operator's Manual
Document Part No. 60297-8
TIGO-541-E1A Operator's Manual
Document Part No. SSP-1570
VO-360 & IVO-360 (Helicopter) Operator's Manual
Document Part No. 60297-311
IO-720 Parts Catalog
Document Part No. PC-119
IO-720-D1C Parts Catalog
Document Part No. PC-119-1
IO & AIO-360-A, -B Parts Catalog
Document Part No. PC-406-1
TIO & LTIO-540-V2AD Parts Catalog
Document Part No. PC-315-2
IO-540-W Parts Catalog
Document Part No. PC-615-4
IO-540-T Parts Catalog
Document Part No. PC-615-8
IO-540-J, -K, -M, -N, -P & -R Parts Catalog
Document Part No. PC-215-2
IO-540-C4D5D Parts Catalog
Document Part No. PC-615-1
IO-540-A, -B, -C, -D, -E, & -G Parts Catalog
Document Part No. PC-215-1
TIO & LTIO-540-U2A Parts Catalog
Document Part No. PC-315-1
VO & TIVO-540 Parts Catalog
Document Part No. PC-118
TIO-540-AB1AD Parts Catalog
Document Part No. PC-315-3
AEIO-540-D Parts Catalog
Document Part No. PC-615-11
IO-540 Parts Catalog
Document Part No. PC-615
TIO-540-AK1A Parts Catalog
Document Part No. PC-315-13
TIO-541 Parts Catalog
Document Part No. PC-120
TIGO-541 Parts Catalog
Document Part No. PC-121
TIO-540-AF1A & -AF1B Parts Catalog
Document Part No. PC-315-8
TIO-540-AG1A Parts Catalog
Document Part No. PC-315-9
TIO-540 Parts Catalog
Document Part No. PC-315-6
VO & IVO-360 Parts Catalog
Document Part No. PC-107
TO & LTO-360 (76 Series) Parts Catalog
Document Part No. PC-124
GSO & IGSO-480 Parts Catalog
Document Part No. PC-114
IO-540-K1H5 Parts Catalog
Document Part No. PC-615-2
IO-540-L1C5 Parts Catalog
Document Part No. PC-615-5
IO, AIO, LIO & AEIO-320 Parts Catalog
Document Part No. PC-303
IGO & IGSO-540 Parts Catalog
Document Part No. PC-116
O-540-J & -L Parts Catalog
Document Part No. PC-415-1
Service Instruction No. 1565 A
Replacement Thermostatic Oil Cooler Bypass Valves
Supplement No. 6 to Service Bulletin 342 G
STAINLESS STEEL TUBE ASSY. AND SUPPORT CLAMP INSTALLATION/INSPECTION
Service Letter No. 270
Extended Maintenance Intervals for Spark-Ignited Engines Operated on Unleaded Fuels
Service Letter No. 271
How to Access Lycoming Digital Technical Publications
Service Letter No. 267
Warranty and Owner Registration via Lycoming Engines Website
IO-390-C Parts Catalog
Document Part No. PC-IO-390-C
IO-360-P1A Engine Installation and Operation Manual
DOCUMENT PART NO. IOM-IO-360-P1A
IO-360-P1A Maintenance Manual
Document Part No. MM-IO-360-P1A
IO-390-C Operator's Manual
Document Part No. IOM-IO-390-C Series
IO-390-C Maintenance Manual
Document Part No. MM-IO-390-C
O-320-D2J Parts Catalog
Document Part No. PC-O-320-D2J
Service Bulletin No. 533 C
Recommended Action for Sudden Engine Stoppage, Propeller/Rotor Strike or Loss of Propeller/Rotor Blade or Tip
Service Bulletin No. 539 A
Reprint of Crane/Lear Romec Service Bulletins No. RG9080-73-001, No. RG9570-73-001, and No. RG17980-73-001
Supplement No. 1 to Service Bulletin No. 475 C
Crankshaft Gear Modification and Assembly Procedures Supplement 1
Service Bulletin No. 516 A
Inspection and Removal of TCM and Bendix S-20 and S-1200 Series Impulse Coupling Magnetos
Service Bulletin No. 518 D
Inspection of Thermostatic Oil Cooler Bypass Valves
AEIO-390-A Parts Catalog
Document Part No. PC-AEIO-390-A
Service Instruction No. 1008 C
Installation of Thermostatic Oil Cooler Bypass Valve
IO-360-C1G6 Parts Catalog
Document Part No. PC-IO-360-C1G6
IO-390-A Parts Catalog
Document Part No. PC-IO-390-A
Service Instruction No. 1506 A
Replacement of Impulse Coupling Magnetos on Four-Cylinder Engines
Service Bulletin No. 624
Reprint of Hartzell Engine Technologies (HET) Service Bulletin SB-065
Service Instruction No. 1408 C
Engine Mounting Bracket Replacement
Service Bulletin No. 366 C
Carburetor Throttle Body Screw Inspection
Service Instruction No. 1397 A
Overflow Oil from Breather Fitting of Inverted Oil System
Service Instruction No. 1423 A
Thermostatic Oil Cooler Bypass Valve Part Number
Service Instruction No. 1301 B
Identification of Primer and Fuel Injector Lines
Service Instruction No. 1255 A
Thermostatic Oil Cooler Valve Replacement
Service Letter No. 255 A
Approved Diaphragm-Type Fuel Pump
O-320-B1A Parts Catalog
Document Part No. PC-O-320-B1A
TIO-540-AJ1A Parts Catalog
Document Part No. PC-TIO-540-AJ1A
Service Bulletin No. 612
Oil Level Gage Replacement
Service Instruction No. 1523 G
Lycoming Engines’ Carburetor Manufacturer Cross-References
Service Instruction No. 1560
Propeller Governor Drive Set Screw Inspection
Service Instruction No. 1566
Lycoming Engines Approves the Use of Safety Cable
YO-233-B2A Parts Catalog
Document Part No. PC-YO-233-B2A
Service Bulletin No. 623
Reprint of Hartzell Engine Technologies
Service Bulletin No. 625
Alternator Fan Backplate
(L)IO-360-M1A Parts Catalog
Document Part No. (L)IO-360-M1A
IO-360-N1A Maintenance Manual
MM-IO-360-N1A
IO-360-N1A Parts Catalog
Document Part No. PC-IO-360-N1A
IO-360-N1A Installation and Operation Manual
Document Part No. IOM-IO-360-N1A
Service Instruction No. 1059 E
Pre-Lubrication of Parts Before Assembly
Service Letter No. 264 A
Engine Start Problems Due to Drift in Magneto-to-Engine Timing Reprint of Champion Slick Magneto Service Letter 4300/6300-74-20-001, dated February 18, 2015.
IO-540-AB1A5 Parts Catalog
Document Part No. PC-IO-540-AB1A5
Supplement No. 3 to Service Bulletin No. 342 G
Fuel Line and Support Clamp Inspection and Installation
Service Bulletin No. 411 D
Adapter Kit for Magneto Isolation Drive
Service Bulletin No. 621 B
Diaphragm-Type Fuel Pump Replacement
Service Instruction No. 1526 G
New Piston Part Numbers
Service Instruction No. 1129 D
Methods of Checking DC Alternator and Generator Belt Tension
Supplement No. 1 To Service Bulletin No. 608
Service Bulletin No. 619
Hardness Check for Rocker Arm, Part Number LW-15014
IO-540-D4B5 Parts Catalog
Document Part No. PC-IO-540-D485
Service Letter No. 263
Discolored Paint on Cylinder
IO-540-K1A5 Parts Catalog
Document Part No. PC-IO-540-K1A5
Service Letter No. 262
New Piston Ring Part Numbers
Service Instruction No. 1559
Adjusting Fuel Pressure on AN-Drive Type Fuel Pumps
Service Bulletin No. 614 A
Exhaust System Inspection and Turbocharger Mounting Bracket Replacement
Supplement No. 1 to Service Bulletin No. 530 B
Service Instruction No. 1406 E
Crankcase Parts for Use with Large-Diameter Hydraulic Lifters
Service Instruction No. 1562
Turbocharged Exhaust System Installation
Service Instruction No. 1141 A
Replacement of Worn Starter Ring Gears
Service Instruction No. 1554
Zip Strap Replacement
Service Letter No. 261 A
Alternate Carburetor
Service Instruction No. 1558
New Piston Ring Part Numbers
Service Bulletin No. 613
Compliance with Hartzell Engine Technologies (HET), LLC (Previously Kelly Aerospace) Alert Service Bulletin No. 057 dated 2/11/14, Turbocharger Back Plate Assembly P/N 4067950058 Replacement
Service Bulletin No. 606
Correction of Engine Data Plate on IO-540-AE1A5 Engines
Service Bulletin No. 608
Replacement of Hartzell Engine Technologies' Fuel Pump Assemblies
Service Letter No. 259
Product Improvements on Lycoming Carburetor P/N 61C26051
Supplement 2 to Service Bulletin No. 342 G
Fuel Line and Support Clamp Inspection and Installation
TIO-540-AE2A Parts Catalog
Document Part No. PC-315-7
IO-540-K1K5 Parts Catalog
Document Part No. PC-615-K1K5
Supplement 1 to Service Bulletin No. 342 G
Fuel Line and Support Clamp Inspection and Installation
Service Letter No. 258
Part Number Supersedure for External Retaining Ring
IO-540-AE1A5 Parts Catalog
Document Part No. PC-615-AE1A5
Service Bulletin No. 342 G
Fuel Line (Stainless Steel Tube Assy.) and Support Clamp Inspection and Installation
Service Letter No. 254
Lycoming Model Designation for all Carburetors
Service Bulletin No. 201 F
Inspection of Crankshaft Flange
Supplement No. 1 to Service Instruction No. 1454 A
Rocker Arm Assembly Replacement Parts Supplement 1
O-320-H (76 Series) Parts Catalog
Document Part No. PC-122-H 76 Series
O-235-L2A & -L2C Parts Catalog
Document Part No. PC-302-L2A, -L2C
IO-540-AG1A5 Parts Catalog
Document Part No. PC-615-AG1A5
Service Bulletin No. 604
Compliance with Hartzell Engine Technologies, LLC Alert Service Bulletin No. 048 dated 11/16/2012, Turbocharger model TAO411, P/N 410188-0019 Turbine Wheel Replacement
IO-540-AG1A5
Document Part No. 60297-45
O-540-A4E5 Operator's Manual
Document Part No. 60297-43
IO-540-AG1A5 Maintenance Manual
Document Part No. LM-IO-540-AG1A5
O-360-A4M Parts Catalog
Document Part No. PC-306-A4M
Supplement No. 1 to Service Bulletin No. 603
Reprint of Slick Service Bulletin SB1-12 Supplement 1
Service Instruction No. 1546
Specific Requirements for Installation and Removal of Electrical Lead on Hartzell Engine Technologies, LLC Starters
Service Bulletin No. 603
Reprint of Slick Service Bulletin SB1-12
Service Instruction No. 1545
Expanded Clearance in Crankcase Nose
Supplement No. 1 to Service Bulletin No. 543 C
Oil Filter Converter Plate Gasket Replacement
O-320-D3G Parts Catalog
Document Part No. PC-203-D3G
Service Instruction No. 1549
Notification of Approved Fuel Pump Plunger P/N 23D26777
O-540-A4E5 Maintenance Manual
Document Part No. LM-O-540
Service Instruction No. 1256 F
Valve Guides For Service Use
AEIO-390-A Operator's Manual
Document Part No. 60297-42
IO-360-L2A Parts Catalog
Document Part No. PC-406-L2A
O-540-A4E5 Parts Catalog
Document Part No. PC-515-A4E5
Service Bulletin No. 599
Compliance with Hartzell Engine Technologies, LLC Service Bulletin No. 045, 201F Fuel Pump Inspection and Recall
Service Bulletin No. 602
Incorrect Part Numbers on Service Instruction No. 1098G
Service Instruction No. 1458 G
Connecting Rod Bolts
Service Instruction No. 1414 B
Bendix Service Bulletin No. RS77, Rev. 2
Service Bulletin No. 240 W
Mandatory Parts Replacement at Overhaul and During Repair or Maintenance
Service Instruction No. 1543
Notification of Approved Tappet P/N 15B26262
Service Instruction No. 1457 A
Optional RemoteMounted Oil Filter Kits
O-320-B & -D Parts Catalog
Document Part No. PC-203-9
Supplement No. 1 To Service Instruction No. 1535
Counterweight and Roller Removal, Inspection, and Installation
O-320-E2B & -E2C Parts Catalog
Document Part No. PC-203-5
O-320-E2G Parts Catalog
Document Part No. PC-203-7
O-320-E2H & -E3H Parts Catalog
Document Part No. PC-203-8
Service Bulletin No. 601
Non-Compliant Oil Fill Tubes P/N 77527
Service Instruction No. 1143 C
Counterweight Bushing Inspection, Replacement, and Special Tooling Upgrades
O-320-E1A & -E2A Parts Catalog
Document Part No. PC-203-3
O-320-E1F, & -E2F Parts Catalog
Document Part No. PC-203-4
Service Instruction No. 1535
Counterweight and Roller Removal, Inspection, and Installation
O-320-E2D & -E3D Parts Catalog
Document Part No. PC-203-6
O-320-A2C & -A2D Parts Catalog
Document Part No. PC-203-2
Service Letter No. 220 C
Wide Deck Cylinder Configuration on Lycoming Engines
O-320-A2B & -A3B Parts Catalog
Document Part No. PC-203-1
O-360-B2C Parts Catalog
Document Part No. PC-306-7
Service Letter No. 250 A
Lycoming Engines Exchange Engine Core Policy
Service Bulletin No. 598 A
V-Band Clamp P/N LW-12125-3 and LW-12093-6 on Turbocharged Engines
O & LO-360-A1H6 Parts Catalog
Document Part No. PC-306-5
O-360-A1P Parts Catalog
Document Part No. PC-306-6
TIO-540-AH1A Parts Catalog
Document Part No. PC-315-10
Service Bulletin No. 595
Torque Values for Screws that Attach Ignition Harness Attachment Plate
Service Bulletin No. 597
Fuel Drain Valve Adapter Assembly P/N LW-13807
O-360-A4N Parts Catalog
Document Part No. PC-306-3
Service Bulletin No. 596
Reprint of AVStar Mandatory Service Bulletin AFS-SB6 Revision 2
Service Instruction No. 1497 A
Engine Procedures for Flight Training Operations
O-360-C1G Parts Catalog
Document Part No. PC-306-4
Service Instruction No. 1484 C
Installation Torque for Fuel Metering Device, Carburetor, Fuel Injector Servo or "AN" Fuel Pump Hold Down Nuts
Service Instruction No. 1442 A
Improved Oil Filter Bypass Valve
Service Instruction No. 1489 C
Fuel Manifold Spring Change
IO-540-V Parts Catalog
Document Part No. PC-615-3
Service Instruction No. 1420 A
Fuel Pump Drive Spline Lubrication
Service Instruction No. 1454 A
Rocker Arm Assembly Replacement Part
Service Instruction No. 1508 C
Dual Magneto Attachment
Service Instruction No. 1539
Fuel Manifold Spring Change
Service Instruction No. 1530
Engine Inspection in Particulate-Laden Environments
Service Instruction No. 1534
Service Recommendations for Long-Term Storage of Engines That Use Automotive Fuel
Service Letter No. 248
O-235 Crankcase Design Upgrade
Service Bulletin No. 594
Reprint of Hartzell Engine Technologies LLC Mandatory Service Bulletin 040A
IO-360-M1B Parts Catalog
Document Part No. PC-306-16
TIO-540-AA1AD Parts Catalog
Document Part No. PC-315-4
Service Instruction No. 1427 C
Lycoming Reciprocating Engine Break-In and Oil Consumption
Service Instruction No. 1483 A
Valve Leak Check with Engine Cylinder Removed
Service Letter No. 251
Connecting Rod Bolt Marking
Service Bulletin No. 398 B
Recommended Corrective Action for Use of Incorrect Fuel
Service Letter No. 249
Interim Alternative to Address the Discontinuation of Teledyne Dual Magnetos
Service Bulletin No. 543 C
Oil Filter Converter Plate Gasket Replacement
Service Bulletin No. 592
Engine Inspection after Overboost
Service Instruction No. 1192 A
Valve Spring Compressor No. ST-266
Service Instruction No. 1436 A
Adapter Kit for Magneto Isolation Drive
Service Instruction No. 1453 B
Procedure to Replace Oil Filter Converter Plate Gasket
Service Instruction No. 1299 B
Magneto Drive Gear and Cushion Modification
TIO-LTIO-540 Parts Catalog
Document Part No. PC-315-5
Service Instruction No. 1204 D
Exhaust Flange Gaskets
Service Bulletin No. 593 B
Intake Valve P/N 17A23942 Inspection for Date Stamp
IVO-360-A1A Parts Catalog
Document Part No. PC-306-17
Service Bulletin No. 399 A
Action to Take if Loss of Oil Pressure
Service Instruction No. 1132 B
Magneto Drop-Off
Service Instruction No. 1531
Alternator Bracket for Engines Equipped with Kelly Aerospace E-drive Starters
O, LO & TO-360 Parts Catalog
Document Part No. PC-306-2
Service Bulletin No. 591 A
Reprint of Kelly Mandatory Service Bulletin No. 039A, Turbine Wheel Replacement
O-540-A4B5 Parts Catalog
Document Part No. PC-515-5
Special Service Publication No. 384 2nd Edition
Special Service Tools
Service Instruction No. 1238 B
Assembly and Torque Procedures for V-Band Couplings
TIO-360-C1A6D Parts Catalog
Document Part No. PC-406-3
TIO-540-W2A Parts Catalog
Document Part No. PC-315-11
Service Instruction No. 1528
Aircraft Engine Starter Recommendations
Service Instruction No. 1424 A
Installation Procedure for P/N 15B26066 Hydraulic Tappet/Plunger Assemblies
Service Instruction No. 1246 B
Engine Conversion For Use of 100/130 or 100LL Grade Fuel
Supplement No. 1 to Service Bulletin No. 582 A
Reprint of Precision Airmotive Mandatory Service Bulletin No. MSA-13 Supplement 1
Service Bulletin No. 590 A
Use of Aircraft Boost Pump with Kelly Aerospace 200F Series Fuel Pumps
YIO-390-B Operations & Installation Manual
Document Part No. 60297-37
YIO-390-B Parts Catalog
Document Part No. PC-409-2
O-540-F1B5 Parts Catalog
Document Part No. PC-515-2
Supplement No. 1 to Service Instruction No. 1512
Main Crankshaft and Connecting Rod Bearing Part Numbers
Service Instruction No. 1267 D
Piston Pin Plug Usage
O-540-B, -E, & -G Parts Catalog
Document Part No. PC-115-2
Supplement No. 1 to Service Bulletin No. 569 A
Service Letter No. 240 A
Part Numbers Identified by Lycoming with -70 or -85 Suffix
Service Instruction No. 1324 C
Crankshaft Oil Seals
Service Instruction No. 1492 D
Piston Pin Plug Wear Inspection
Service Bulletin No. 585
Incorrect Exhaust Valve Rotator Cap Shipped with Cylinder Kits P/N 05K21119, 05K21121, and 05K21122
O-540 & IO-540 Operator's Manual
Document Part No. 60297-10 & 60297-10-3
IO & LIO-360-C & HIO, TIO, AEIO-360 Parts Catalog
Document Part No. PC-406-2
Service Instruction No. 1524
Alternator Bracket Kit for 130A Alternators
Service Instruction No. 1409 C
Lycoming Engines P/N LW-16702, Oil Additive
Service Bulletin No. 471 B
Lycoming Engines Oil Additive P/N LW-16702
Service Instruction No. 1525
Reprint of Precision Service Information Letter No. SIL RS-92
Service Bulletin No. 581 A
Reprint of Precision Airmotive Mandatory Service Bulletins Nos. PRS-107, Rev. 4 and PEX-1, Rev. 1
Service Instruction No. 1522
Reprint of Precision Service Information Letter No. SIL RS-62 Revision 2
Service Instruction No. 1521
Reprint of Precision Service Information Letter No. SIL RS-35 Revision 1
IO-540-AC1A5 Part's Catalog
Document Part No. PC-615-12
Service Bulletin No. 584 B
Reprint of Mandatory Unison Service Bulletin No. SB3-08A
Service Instruction No. 1125 D
Alternate Crankcase Parting Surface Sealants
Service Bulletin No. 582 A
Reprint of Precision Airmotive Mandatory Service Bulletin No. MSA-13
Service Instruction No. 1275 C
Cleaning Fuel Injector Nozzles
Service Bulletin No. 577 A
Reprint of Sky-Tec Service Bulletin No. 07-01, Rev. D
Service Instruction No. 1519 A
Reprint of Precision Service Information Letter No. SIL RS-87 Revision 1
Service Bulletin No. 564 A
Inspection of Suction Screen Length
Service Instruction No. 1520
Reprint of Precision Service Information Letter No. SIL RS-88
IO-390-A Operator's Manual
Document Part No. 60297-34
Service Bulletin No. 583 A
Reprint of Mandatory Unison Service Bulletin No. SB2-08
Service Bulletin No. 446 E
The Use of Lycoming LW-16702 Oil Additive
GO-480, IGO-480, GSO-480 & IGSO-480 Operator's Manual
Document Part No. 60297-14
(L)IO-360-M1A Operator's Manual
Document Part No. 60297-36
IO-540-AF1A5 Parts Catalog
Document Part No. PC-615-14
Service Instruction No. 1257 G
Horsepower, Manifold Pressure and RPM Values
VO-540, IVO-540 & TIVO-540 Operator's Manual
Document Part No. 60297-17
Service Instruction No. 1518
Reprint of Precision Service Information Letter No. SIL RS-84
Service Bulletin No. 580
Reprint of Kelly Aerospace Service Bulletin No. 029
Service Instruction No. 1481 B
Factory Engine Preservation
IO-540-AF1A5 Operation and Installation Manual
Document Part No. 60297-33
IGO-540 & IGSO-540 Operator's Manual
Document Part No. 60297-15
TO-360 Operator's Manual
Document Part No. 60297-20
TIO-541 Operator's Manual
Document Part No. 60297-10 & 60297-13
Service Bulletin No. 579
Clearance Between Oil Sump Assembly and Oil Sump Baffle
Service Letter No. 245
Special Service Publication No. SSP-567, "Camshaft Regrinding"
Service Instruction No. 1148 C
Use of Carburetor Heat Control
Service Bulletin No. 576
Reprint of Teledyne Continental Ignition Systems Service Bulletin No. SB633A
Service Bulletin No. 578
Incorrect Cylinder Assemblies Shipped with Cylinder Kits
Service Bulletin No. 574 A
Cylinder Stud Hole Cross-Threaded
TO-360 (76 Series) Operator's Manual
Document Part No. 60297-26
Service Instruction No. 1343 C
Set Screw for Propeller Governor Idler Shaft
Service Letter No. 221 C
Warranty Repair of Precision Airmotive Corporation Fuel Control Products
Service Letter No. 234 B
Tool Rental Program
Service Instruction No. 1080 C
Maintenance Items for Special Attention
Test Service Instruction
AEIO-580-B1A Operator's Manual
Document Part No. 60297-32
IO-390 Operator's Manual
Document Part No. 60297-29
AEIO-320, AEIO-360 & AEIO-540 Operator's Manual
Document Part No. 60297-21
AEIO-580-B1A Parts Catalog
Document Part No. PC-701-2
O-360 (76 Series) Operator's Manual
Document Part No. 60297-25
O-320 (76 Series) Operator's Manual
Document Part No. 60297-22
Supplement No. 1 to Service Bulletin No. 573
Pressurized Magneto Pressure Tests Supplement 1
Supplement No. 1 To Service Instruction No. 1308 E
Pressurized Magneto Pressure Test
Service Bulletin No. 573
Pressurized Magneto Pressure Tests
Service Instruction No. 1308 E
Pressurized Magneto Pressure Test
O-235 & O-290 Operator's Manual
Document Part No. 60297-9 & 60297-9-1
IO-320 Operator's Manual
Document Part No. 60297-31
Special Service Publication No. 475
Troubleshooting Guide
TIO-540-AE2A Operator's Manual
Document Part No. 60297-27
Service Bulletin No. 572
Missing Oil Passage Hole at Idler Shaft Location
Service Instruction No. 1517
Timing Change for TIO-540-AK1A Series Engines
Service Bulletin No. 544 B
Bearing Replacement Part Identitfication
IO-720 Operator's Manual
Document Part No. 60297-19
O-320 Operator's Manual
Document Part No. 60297-30
Service Instruction No. 1340 A
Piston Pin Identification
Service Bulletin No. 571
Reprint of Sky-Tec Service Bulletin No. 2006-0-3-1
Service Instruction No. 1105 B
Periodic Inspection of Generator/Alternator Mounting Brackets
Service Bulletin No. 569 A
Crankshaft Retirement for Certain Lycoming Engines
Service Bulletin No. 568
Service Letter No. 244
Revision to Appendix 1 in Service Bulletin No. 569
Service Letter No. 173 C
Slick Aircraft Products Service Bulletin No. SB2-80C
TIO-540 (Parallel Valve Cylinder) Operator's Manual
Document Part No. 60297-23P
Service Instruction No. 1438 A
Propeller Governor Pad Plate P/N LW-12347
AEIO-360-B Parts Catalog
Document Part No. PC-406-4
Supplement No. 1 to Service Bulletin No. 566
Crankshaft Replacement in Lycoming Engines
O-540-H2A5 Parts Catalog
Document Part No. PC-515-4
TIO-540 (Angle Valve Cylinder Heads) Operator's Manual
Document Part No. 60297-23A
O-360, HO-360, IO-360, AIO-360, HIO-360 & TIO-360 Operator's Manual
Document Part No. 60297-12 & 60297-12-5
Service Bulletin No. 548 A
Diaphragm-Type Fuel Pump Inspection/Replacement
Service Bulletin No. 566
Crankshaft Replacement in Lycoming Engines
Test Service Instruction w/attachment & copy
Service Instruction No. 1511 A
Inspection of "PID" Stamped Crankshafts
Service Instruction No. 1164 B
Oil Pump Application
Service Bulletin No. 565
Diaphragm-Type Fuel Pump Inspection/Replacement
Service Letter No. 242
Improved Lower Idle Valve in Fuel Injectors
Service Bulletin No. 388 C
Procedure to Determine Exhaust Valve and Guide Condition
Service Bulletin No. 530 B
Application of Protective Coating on Crankshaft
Service Instruction No. 1513
Reprint of Lamar Service Information Letter No. LSI-009
Service Instruction No. 1512
Main and Connecting Rod Bearing Upgrade
Service Bulletin No. 561
Connecting Rod Bearing Replacement on TIO-540-U2A, -V2AD, and -W2A Engines
Service Instruction No. 1510 A
Adapter Kit for Magneto Isolation Drive
Service Bulletin No. 559
Reprint of Kelly Aerospace Power Systems Service Bulletin No. A-112, Rev. A
Service Bulletin No. 558
Inspection of Oil Suction Screen Area for Casting Voids
AEIO-360-H1B Parts Catalog
Document Part No. PC-406-5
Supplement No. 5 to Service Bulletin No. 554
Crankshaft Gear Retaining Bolt Replacement Supplement 5
Service Instruction No. 1462 A
Propeller Oil Control Leak Test Procedure
Service Instruction No. 1485 A
Exhaust Valve and Guide Identification Procedure
Service Bulletin No. 555 A
Oil Pump Body Plug Inspection
Service Bulletin No. 557
Reprint of Precision Airmotive Corporation Service Bulletin No. PRS-105
Supplement No. 1 to Service Bulletin No. 547
Connecting Rod Bearing Replacement on TIO-540-AE2A Model Engines
Service Instruction No. 1509
Replacement of all P/N STD 1409 Nuts with P/N STD-2249 Nuts
Supplement No. 4 to Service Bulletin No. 554
Crankshaft Gear Retaining Bolt Replacement
IO-580-B1A Operator's Manual
Document Part No. 60297-28
IO-580-B1A Parts Catalog
Document Part No. PC-701-1
HIO-360-G1A Parts Catalog
Document Part No. PC-406-6
O-540-A4D5 Parts Catalog
Document Part No. PC-515-3
Service Bulletin No. 475 C
Crankshaft Gear Modification and Assembly Procedures
Service Bulletin No. 556
Replacement of Washer P/N LW-11201
Supplement No. 1 to Service Bulletin No. 553
Crankshaft Inspection for Lycoming Six Cylinder Turbocharged Engines
Supplement No. 3 to Service Bulletin No. 554
Crankshaft Gear Retaining Bolt Replacement